Half Size Dress Form

Product Introduction

A half-size dress form is a scaled-down mannequin designed specifically for fashion design, tailoring, and retail display, typically reflecting standard body proportions. These models usually measure around 32.5 inches in chest circumference and 24 inches in waist circumference, making them ideal for showcasing a range of garments from casual wear to formal attire. Constructed from high-quality materials such as PE plastic, which has a tensile strength of approximately 20 MPa, half-size dress forms are durable, capable of withstanding regular use without significant wear.

Product Features

• Size and Proportions: Half-size dress forms typically measure around 32.5 inches in chest circumference and 24 inches in waist circumference, making them ideal for displaying fitted clothing styles. The adjustable height, ranging from 120 cm to 178 cm (approximately 47 to 70 inches), allows for customization to suit different garment types and display environments.
• Material Durability: Constructed from high-quality PE plastic, half-size dress forms are designed to withstand regular use without significant wear and tear. The impact strength of PE plastic can reach 20-25 kJ/m2, which is much higher than many traditional plastic materials. This makes it perform well when subjected to external impact and is not easy to break or deform. In addition, the wear rate of PE plastic is usually less than 0.1 g/thousand cycles, which means that its surface damage is minimal under frequent friction.
• Stability and Support: The design features a sturdy metal base, usually made of aluminum, with a tensile strength of up to 310 MPa, ensuring that the model remains stable when carrying clothing of varying weights. In addition, the use of aluminum poles further enhances the structural sturdiness, reducing the risk of tipping to less than 5%.
• Adjustable Components: With adjustable arms and removable parts, users can easily modify the form to create different poses or styles. This adaptability is especially beneficial in showcasing a variety of garments, from casual wear to formal dresses.

Manufacturing Process

• Material Selection: The first step in manufacturing a half-size dress form is the selection of appropriate materials. High-density PE plastic is commonly used due to its durability. PE plastic has a tensile strength of approximately 20 MPa, making it resistant to cracking and deformation.
• Design and Molding: CAD (Computer-Aided Design) software is employed to create precise 3D models of the dress form. These models take into account measurements such as 32.5 inches in chest circumference and 24 inches in waist circumference. The molds are then made from high-quality steel with a tensile strength of 400 MPa, which enables them to withstand temperatures of up to 250°C and pressures of up to 2000 psi during the forming process. The steel molds can maintain their shape and accuracy over 10,000 cycles, ensuring consistent production.
• Injection Molding: During this phase, molten PE plastic is injected into the pre-designed molds under high pressure. This method allows for rapid production, with cycle times averaging 30 to 60 seconds per unit, significantly enhancing efficiency. The use of injection molding also minimizes waste, as excess plastic can be recycled for future batches.
• Assembly of Components: After the molding process, the individual components of the dress form, such as the torso, arms, and adjustable base, are assembled. Each model is equipped with a stable metal base, often made from aluminum or steel, which provides robust support. The tensile strength of aluminum alloy can reach 310 MPa, while the tensile strength of steel can exceed 400 MPa, ensuring that the base remains stable when carrying garments of different weights.
• Surface Treatment and Finishing: To enhance the appearance and functionality of the dress forms, a surface treatment is applied. This process may include sanding, polishing, and applying a protective coating to prevent scratches and fading. The final surface finish is often available in various colors, including natural and skin tones, catering to different display needs. Properly treated surfaces can withstand up to 500 cycles of abrasion without significant wear.

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